This issue's topic will be a discussion of some of the distinctive features of a Mazda rotary when compared to a production-based four-stroke reciprocating engine. Much of the comparison will be technical, but some will be based on opinion - my opinion, since I'm writing this darned article!
To Begin, for simplicity, we'll compare two 1-cylinder
engines and we'll only talk about one of the rotor
flanks.
All rotational angles are quoted for the output shaft (eccentric shaft/crankshaft), not the rotor. Both engines burn a compressed fuel-air mixture to develop rotational power. Both are four-stroke engines.
However, one big difference between them is that the
recip has 180 degrees per stroke (or 4 x 180 = 720
degrees per thermodynamic cycle) while the rotary has
270 degrees per "stroke" (or 4 x 270 = 1080 degrees
per thermodynamic cycle). Yeah, you may have to think
about that one for a bit, but trust me, it's true.
This has some good and some bad consequences.
Assuming that both engines have similar maximum rpm's
(and I think that is roughly true), it means that the
rotary has 1.5 times as many milliseconds to
accomplish each "stroke". This is one reason why
rotaries breathe so well - they have more time (in
milliseconds) to draw in and spit out the mixture.
They also have more time for the power stroke - a real
plus to get the most out of the combustion gas,
especially at high rpm. Now the bad part. The rotary
also has 1.5 times as many milliseconds to transfer
heat from the burning mixture into the oil and water.
This is one reason why rotaries waste more heat in the
process of staying cool. Another consequence is that,
if you only consider one flank of one rotor, the
rotary only gets 2/3 as many power pulses as the
recip. However, there are actually 3 flanks to each
rotor, each at a different point in the thermodynamic
cycle, so each complete rotor actually gives 2 times
as many power pulses (3 times 2/3) as a 1 cylinder
recip. Confused?.
Put another way, a 2-rotor rotary has the same number
of firing pulses as a 4-cylinder recip, but, because
the DURATION of each firing pulse is 270 degrees, the
engine runs smoother due to the overlap of the firing
pulses.
OK, so what is the point of all this math? Well, the
point is to get a better understanding of WHY certain
things are so important to a rotary - especially heat
transfer. Remember, heat is potential power, so
keeping heat in the combustion mixture makes more
horsepower you can use.
On to the next item: In comparison to a recip, the
intake charge (once it is inside the engine) actually
travels a long, tortured path.
In a recip, the center of gravity of the intake charge
only moves an inch or two as the piston moves back and
forth between top dead center (TDC) and bottom dead
center (BDC). In Mazda's rotary, the charge moves a
long way - more like 20 inches - from intake to
exhaust. One bad result is that there are a lot of
square inches of surface through which to transfer
heat, reducing thermal efficiency. However, here is
the big point: The entire mass of the intake charge
must pass through the narrow area between the rotor
housing and the rotor as each rotor flank passes
through TDC. This is made possible by the "rotor
depression" which is cast into each flank of the rotor
- if it weren't for that path, the partially burned
mixture would never be able to squeeze through the
narrow clearance between the rotor housing and rotor
(usually around .010~.015 inch) at high rpm. There is
a crude parallel with a recip that has a "pop-up"
piston that tends to cut the combustion chamber in two
at TDC. Some recips even cut a "fireslot" (notch) in
the middle of the pop-up area to prevent it from
stopping flame front propagation in the chamber. For
this reason and others, the shape of the rotor
depression is quite important. It also has a major
influence on determining the compression ratio of the
engine and, as all the "Internal Combustion Engine"
textbooks point out, the compression ratio is a major
determinant of the power and efficiency of any engine.
Actually, this points out a weak point in the rotary
- the maximum PRACTICAL compression ratio is not
determined by detonation (as is common in recips) but
by the ability of the burning charge to pass through
the rotor depression! If the depression is too small,
pressure builds up in the vicinity of the Trailing
spark plug causing NEGATIVE WORK! This can reduce
power, overheat the Trailing spark plug, and
substantially increase the heat dumped into the oil
and water. Therefore, the shape of the rotor
depression is a cut-and-try balancing act to find the
best compromise. Before we leave the subject of the
rotor depression, one more point - The physical shape
of the depression at its leading edge has a lot to do
with the maximum usable Leading ignition advance. You
can understand this better if you set a late-model
rotary at 35 degrees BTC, take out the #1 leading
spark plug, and look into the spark plug hole (a
mirror and light might be helpful). What you will see
is the curved flank of the rotor rather tight up
against the bottom of the spark plug hole. If the
spark plug were to ignite at this point, the engine
might well misfire because the flame front might be
snuffed out (quenched) when it hit the rotor surface.
If you now turn the engine to 20 degrees BTC, the way
is open to burn into the mixture in the rotor
depression. This is an important part of the reason
why nearly all 1974 and later engines can run no more
than 20 to 25 degrees ignition advance at high power
(earlier USA model engines had a very long, shallow
depression that allowed more advance). As I explained
earlier, there are some parallels between rotaries and
recips here - combustion chamber and piston top design
are major concerns in recips - but there are some
distinctive items to consider when working with
rotaries.
Simple huh? To make things easier grab a copy of Drag Sport on newsstands and tuning shops
nationwide for a continuation on this comparison as well as detailed photos and figures.
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