THE TEST BED
4.2-liters And Two Turbos Boost The Z33 To New Heights
By Richard Fong // Photos by Michael Ferrara
Six cylinders, twin turbochargers and a half liter of additional
displacement can only equal one thing: stuff-you-in-your-seat exhilaration. As
if the torque of a solid 3.5-liter V6 engine weren’t enough, imagine the thrust of
over 4-liters combined with 19 psi boost pressure. The end result: 763 horsepower
and 646 lb-ft of torque to the rear wheels.
GReddy Performance Products realized the potential of the VQ35 engine with
the release of the first 350Z’s in 2002. They wasted little time developing the
first twin-turbo systems for the platform and came to the market with an
attainable bolt-on turbo system that typically put over 400 horsepower down
to the wheels with a stock longblock. This also happened to be the threshold of
reliability for the VQ35, as the factory rods weren’t engineered for significant
levels of forced induction. But what could be accomplished with a reinforced
block? GReddy sought to answer this question as well with their 2007 350Z
SEMA car. After earning the Grand Turismo Best Japanese Vehicle award at
SEMA 2007, it was clear that this car had far grander potential than had been
originally uncovered. The plan was to address the known issues and develop
more, but reliable, horsepower.
First Stop: The Block
The VQ35HR longblock was pulled, dismantled and prepared for machine
work. The aluminum shortblock went to Darton International to receive a set
of ductile-iron M.I.D. sleeves. These sleeves handle significantly greater cylinder
pressures compared to the factory alloy sleeves. Once sleeved, the block was
sent to Millenium Motorsports to be bored and honed for 96mm pistons. While
the Darton M.I.D. sleeves can be bored to a maximum of 100mm, GReddy
selected this slight bore increase to match its prototype stroker crankshaft. The
engineering department developed a prototype stroker kit that would increase
the stroke from the factory issued 81.4mm to 96mm. This “square” bore and
stroke dimension yielded a new displacement of 4,170cc. A set of prototype
GReddy connecting rods and 8.0:1 compression forged-aluminum pistons
connect to the stroker crankshaft, completing the shortblock assembly.
Up top, the cylinder heads remained stock, while ARP head studs provided the
clamping force to seal the GReddy 0.7mm head gaskets between the heads
and block. The ARP studs ensure that the heads won’t lift under increased
cylinder pressures. GReddy Easy camshafts (264-degree intake, 267-degree
exhaust, 11mm lift) actuate the factory valvetrain atop each bank of cylinders.
Compared to the stock duration and lift (248-degrees, 10.5mm lift) the Easy
cams stay open longer and open the valves further to facilitate greater airflow
in and out of the cylinders.
Supply Lines
In order to meet the fuel supply demands of the build, the fuel system received
a complete makeover. Starting in the fuel tank, a custom dual-pump setup
featuring a pair of Walbro 255-lph pumps and an in-tank regulator replaced
the factory unit, providing a significant increase in fuel volume to the engine.
A GReddy custom fuel-return system was plumbed in to maintain constant fuel
pressure to the six pack of RC Engineering 750 cc/min injectors. The injectors
and factory ignition receive fuel metering and timing instructions from a
Haltech Platinum Pro plug-and-play engine-management system. This system
makes installation simple without cutting and splicing, tuning a smooth process
and full-adjustability ensures flawless engine function. Ready for tuning, the
Z33 took a trip to SP Engineering. In the hands of GReddy tuners, the fuel
and ignition were optimized to work with 19 psi boost pressure, regulated
by a GReddy PRofec B-Spec2 boost controller. After the tuning session on
the Dynojet dynamometer was finished, the turbocharged and stroked VQ
generated 759 horsepower to the wheels with 668 lb-ft of torque.
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